Introduction:
We manufacture as well as offer Acid-proof Mortar that adheres to high international quality standards. Our Acid-proof Mortar provides good protection against acidic vapors and effects of all kinds, as well as exceptional durability to the substrates on which it is put. Our acid-resistant cement mortar selection includes high-quality products such as Furan Resin Mortar, Epoxy Mortar, Phenolic Resin Mortar, Phenolic Mortar, Vinyl Ester Mortar (VE), Sulfur Mortar (Hot Pour Type), CNSL Resin Mortar, CNSL Mortar, Mastic Compound, and Polyester Mortar, A.R. Primer, Potassium Silicate Mortar, Sodium Silicate Mortar, and Sulphur Mortar. These are available at market leading costs.
Acid-resistant mortar, also known as acid-proof mortar or acid-resistant refractory mortar is a specialized type of mortar designed to withstand the corrosive effects of acids and other harsh chemicals. It is commonly used in industries where acidic environments are present, such as chemical processing plants, petrochemical facilities, metal smelting operations, and battery manufacturing plants.
Here are some key characteristics and properties of acid-resistant mortar:
- Chemical Resistance: Acid-resistant mortar is formulated to resist the corrosive action of acids, alkalis, and other chemical compounds. It is often composed of materials such as silica, alumina, and other inert fillers that provide resistance to chemical attack.
- High Temperature Resistance: In addition to chemical resistance, acid-resistant mortar must also withstand high temperatures, especially in industries where acidic processes involve elevated temperatures. Refractory materials are often added to the mortar mix to enhance its heat resistance.
- Bond Strength: Acid-resistant mortar should have good adhesion properties to ensure strong bonding between bricks, tiles, or other refractory materials used in construction. This helps to create a durable and reliable acid-resistant lining in industrial equipment such as reaction vessels, chimneys, and storage tanks.
- Setting Time: The setting time of acid-resistant mortar should be appropriate for the specific application to allow for proper installation and curing. Depending on the requirements, both rapid-setting and slow-setting formulations may be available.
- Application Methods: Acid-resistant mortar can be applied using various methods, including troweling, gunning, or casting, depending on the geometry of the surface and the specific requirements of the project.
- Resistant to Thermal Shock: Acid-resistant mortar must also possess resistance to thermal shock, which occurs when materials undergo rapid temperature changes. This property is essential in environments where equipment may be subjected to sudden temperature fluctuations.
- Types: There are different types of acid-resistant mortar available, each suitable for specific applications and conditions. Common types include silicate-based, phosphate-based, and epoxy-based acid-resistant mortars.
Overall, acid-resistant mortar plays a critical role in protecting industrial infrastructure and equipment from the deteriorating effects of acidic environments. It is essential to select the appropriate type of acid-resistant mortar based on the specific chemicals present, operating temperatures, and other environmental factors to ensure optimal performance and longevity.